Machining · Fabrication · Engineering

Borealis Manufacturing

CNC milling and turning supporting production scale.

Drilling, tapping, countersinking, milling for outsourcing fabricators.

One-off parts for prototypes, hobbyists, and repairs.

CAD and engineering support for parts that don't have a drawing.

Borealis Manufacturing

Machining and fabrication, backed by an aerospace engineering team.

Borealis Manufacturing runs out of the same shop, on the same equipment, as Borealis Propulsion Lab's own engine hardware. That gives outside jobs the same engineering depth and quality we hold for mission critical space flight hardware, plus the flexibility, turnaround, and pricing from the minimal overhead of our "skunkworks" R&D facility.

Sketch, CAD, or idea

Send what you've got, new build or repair, and we'll fill in the gaps.

Fast turnaround

Rush and overnight timing when you need it, flexible when you don't.

One part or thousands

Prototypes and custom one-offs through full production batch runs.

Competitive pricing

Efficient operations and flexible project execution improve your bottom line.

Based in the Fraser Valley, we primarily service Metro Vancouver and the greater Lower Mainland area. Delivery is available for the rest of Canada and internationally.

Precision assembly of a machined flight hardware component
CNC turning of a brass component

CNC & Manual Machining

4-axis CNC milling and turning, plus manual machines for low-volume and highly flexible work.

TIG welding a steel joint

Welding & Fabrication

In-house fixturing and welding from a single bracket to a full weldment.

Machined bracket resting on its engineering drawing

Engineering & Design Support

CAD, programming, and design-for-manufacture help, from a rough sketch to a finished print.

Full Production Lifecycle

From First Article
to Full Production

Start with a first design or a repeat production order. We'll take on the whole project, or just the stage you need a hand with.

Design

Engineering and design-for-manufacture.

Prototypes

Fast first articles to prove it out.

Production

Scalable runs, tens to thousands.

Assemblies

Welding, fabrication, and sub-assembly.

Industries Served

Manufacturing For

RCS propulsion hardware

Aerospace & Defence

  • Aerospace-grade components
  • Defence-adjacent hardware
  • Parts for extreme and hazardous environments
Technology and robotics parts

Technology & Robotics

  • Enclosures & heatsinks
  • Mounting hardware
  • Robotics components
  • Functional engineering parts
Industrial parts

Industrial & Facility

  • Industrial repairs
  • Fixtures & adapters
  • Machining support for sheet metal fabricators
Custom performance components

Performance & Specialty

  • Motorsports & offroad
  • Firearms & sporting components
  • Custom hobby/prototype needs
  • Other specialty parts
What We Offer

Core Capabilities

Machine Capabilities

Services

01

CNC Milling

3-axis & 4-axis. Single operation part size supported: 30" Length, 30" Depth, 16" Height.

09

Drawing-Based Manufacturing

Manufacturing from engineering drawings, 2D prints, CAD files, or STEP/IGES models.

02

CNC Turning

Supporting: 14" swing over bed, 30" between centers.

10

Sourced & Customer Materials

Material is usually sourced by us, but customer-supplied stock is accepted.

03

Manual Milling

Vertical knee-type machines, highly flexible for part sizes and orientations.

11

Idea to Part

Concept, sketch, or verbal brief taken through CAD, programming, and manufacturing.

04

Manual Turning

Supporting: 28" swing over bed, 84" between centers.

12

Reverse Engineering

Existing parts without drawings can be measured, modeled, and re-manufactured.

05

Drilling & Tapping

All common drills and taps available. Specialty available upon request.

13

Short-Run Custom Hardware

One-off cosmetic and functional pieces for those just looking to get a highly specific part made.

06

Welding

MIG, TIG, Stick, and Laser on Steel Alloys, Stainless, Aluminum, Copper, and more.

14

Repairs & Modifications

Machined repairs, dimensional restoration, and modifications to existing parts and assemblies.

07

Fabrication

Mechanical assembly and fabrication supported by in-house cutting, machining, welding, and fixturing.

15

Rush & Same-Day

Expedited lead-times accommodated, including same-day turnaround for urgent orders.

08

Inspection & Measurement

Dimensional inspection and measurement of finished parts and customer samples.

16

Finishing & Coatings

Anodizing, powder coating, paint, and other surface finishes. Depending on requirements, some finishing is completed through trusted outside partners.

Request a Quote

Start Your Project

Tell us what you need and we'll work out the details together. No request is too big or too small.

Request a Quote
FAQ

Common Questions

Do you take one-off or small-batch jobs?

Yes. A single replacement part is as welcome as a thousand-piece order. Plenty of work here starts as one prototype and turns into a repeat run later.

Do you work with individuals, or only businesses?

Both. Most of our customers are businesses, but we also take on personal projects like hobby builds and custom parts for something you're fixing up. If it fits on our machines, we'll talk.

Do I need CAD files or engineering drawings to get a quote?

No. Drawings and 3D CAD files are ideal, but a hand sketch with dimensions works too, and so does a photo and a phone call. We can handle the design legwork between your idea and a machinable part.

What file formats do you accept?

STEP and IGES models, SOLIDWORKS and FUSION files, and DXF/DWG/PDF drawings. Not sure what you've got? Send it over and we'll sort it out.

Can you copy a part I already have, even without drawings?

Yes. We reverse engineer parts all the time: measure the original, model it, and machine a new one. Worn out, broken, or discontinued makes no difference.

Do you repair existing parts?

Yes, and it can be cheaper than replacing them. We rebuild and modify worn or damaged parts and assemblies. A lot of that work comes from farms, transport fleets, and industrial plants around the valley.

Can you do welded assemblies and re-machined welded parts?

Yes. We build welded assemblies in-house and re-machine them after welding. For weldments that have structural or pressure rated CSA requirements, we work with our trusted outside partners who specialize in those processes.

What size of parts can you handle?

Milling up to 30" x 30" x 16" in a single CNC operation, with extreme flexibility for larger parts in multi-operation and manual setups. Turning up to a 28" swing over bed and 84" between centers. If your part sits near those limits, ask anyway.

What is your shop's tolerance?

As a general rule we hold a ±0.005" standard tolerance for parts without labeled/specific requirements. Tighter tolerances can be accommodated but all critical features should be labeled on the drawings and are quoted per job. Chat with us about your needs and we'll build the process around them.

Can you supply finished parts, like anodized or powder coated?

Yes. Parts can be delivered anodized, powder coated, painted, or with other finishes. Depending on the requirements we either finish in-house (bead blasting and tumbling) or through trusted outside partners, but either way you deal with us and get a finished part.

How fast can you do my job?

Rush work is part of the business. Expedited lead times are common here, including overnight turnaround when a machine is down and you need it running again. Tell us the deadline and we'll be straight with you about whether we can hit it, as this depends heavily on the work required and our current backlog. Keep in mind the more flexible you can be with your timeline, the more flexible we can be with our pricing.

How much does machining cost?

It depends on the part. Material, tolerances, quantity, setup time, finishes, and lead time all move the number, so a simple bracket and a tight-tolerance aerospace fitting are different animals. Quoting costs you nothing, so the fastest answer is to send us what you've got.

Do you offer pickup and/or delivery? Can I pickup from your facility?

We can come to you, or you can come to us. We can arrange pickup/delivery across the Lower Mainland including: Vancouver, Burnaby, Coquitlam, Richmond, Surrey, Delta, Langley, Maple Ridge, Abbotsford, Mission, Chilliwack, and elsewhere nearby. You can also drop off and collect parts at our Chilliwack facility (by appointment only). For everything else we arrange freight or shipping (available across Canada and internationally).

How do I get a free quote?

Send the details through our quote request form or call (778)  819‑8847. Attach whatever you have and we'll come back with questions or a number, usually within a few hours.